QR Series Quick Hot Forging Test Machine
Basic Info
This kind of machine is designed according to the International standards "Metallic materials forging test methods", especially for the quality inspection of high-speed rods and wires. Through simulating the quick impact conditions of the metallic materials during the forging and pressing, the machine truthfully reflects the instances of the quickly compressed rods and wires.
Main Features
This kind of machine can quickly, high efficiently, and wholly simulating the conditions of the metal rods and wires in the course of forging and pressing, and then gets the test result. It integrates the shearing, alignment, and quick forging, with compact structure and beautiful outline. This machine is easily operated, and the operator can get the test result within two minutes. The test is quick and completed, with high efficiency. Through actual triple shift continues use, it shows that the machine has such features as low fault ratio and high reliability. It can content the quality inspection requirements of high-speed rod and wire product lines.
Applications
This kind of machine is widely used in the steel industry, standard samples manufacturing industry, and tools manufacturing industry, for the inspection of the metallic materials forging tests. Under the room temperature or the hot conditions, exert test force on the direction of specimen axial line, quickly compress the specimen, and then inspect the metal ability of bearing forging deformation in the specified forging ratio. It also can show the metal surface disfigurements.
Technical parameters
| Model |
QF-1000 |
QF-2000 |
QF-3000 |
QF-5000 |
| QR-1000 |
QR-2000 |
QR-3000 |
QR-5000 |
| Max. forging force (kN) |
1000 |
2000 |
3000 |
5000 |
| Max. shearing force (kN) |
1000 |
1000 |
/ |
/ |
| Max. alignment force (kN) |
150 |
150 |
/ |
/ |
| Cold forging speed (mm/s) |
30 |
50 |
60 |
70 |
| Hot forging speed (mm/s) |
50 |
70 |
90 |
100 |
| Forging time (s) |
0.5 |
0.5 |
0.5 |
0.5 |
| Specs for shearing (mm) |
5-20 |
5-25 |
/ |
/ |
| Specs for cold forging (mm) |
5-20 |
5-25 |
5-40 |
5-50 |
| Specs for hot forging (mm) |
5-35 |
20-60 |
20-90 |
20-110 |
| Cold forging ratio |
1/2,1/3 |
1/2,1/3 |
1/2,1/3 |
1/2,1/3 |
| Hot forging ratio |
1/3 |
1/3 |
1/3 |
1/3 |
| Safety equipment |
Protection for over-loading and stroke limit etc, good scrutiny |
|
| Dimensions of load frame (mm) |
1800*570*1600 |
1930*570*1900 |
690*690*1905 |
965*965*2220 |
| Dimensions of bump house (mm) |
800*800*1020 |
800*800*1020 |
1590*1000 *1040 |
1590*1000 *1040 |
| Dimensions of working platform |
/ |
/ |
560*550*950 |
560*550*950 |
| Power supply |
AC 380V, three-phases four-wire system |
|
| Gross Power (kW) |
3.5/6 |
4/6 |
8 |
9 |
| Weight (kg) |
2500 |
3800 |
4500 |
5000 |
Note:
1.In general, the cold forging and hot forging are incompatible. If the customer requires the cold and hot forging tests completed on one machine, it is needed to declare the requirements when ordering the machine.
2.The max. forging force is decided by the specimen diameter, the material strength, and the forging ratio.Please inquire the manufacture for choosing the proper model, and we can also produce the machine according to the customer's requirement.
3. If a special forging ratio is required, the machine can be made according to the customer's requirement.
4. Quick hot forging test machines have different heating methods, such as chamber furnace, median frequency, and power frequency. Please contact the manufacturer for choosing specific heating method.
5.The standard test machines of model QF-3000, QR-3000, QF-5000, QR-5000 have no shearing and alignment work positions.
Exhibition
Our Partner
Company Profile
SHENZHEN PRIDE INSTRUMENT INC.,Founded in 2001,our company specializes in development,manufacturing,markting and sales of measurement instrucments and equipment.We have been operating on the four management concepts:Quality,Speed,Innovation and Responsibility.SHENZHEN PRIDE INSTRUMENT INC. has been devoted to innovations R&D uncreasingly and has accumulated years of experiences in design and manufacturing.Our products sold all over the world,our friends are all over the world.Our company introduced the ISO9001 Iternational quality assurance operation system,our products approved by CE,ROHS.
OUR PRODUCTSLINES:
1.MEASURING TOOLS
2.HARDNESS TESTING
3.METALLOGRAPHY
4.FORCE & TORQUE
5.NDT INSPECTION
6.ELECTRICAL INSTRUMENT
7.OPTICAL INSTRUMENTS
8.MATERIAL TESTING
9.PAINT TESTING
FAQ
Q1. Can I have a sample order ?
A: Yes, we welcome sample order to test and check quality. Mixed samples are acceptable.
Q2. What about the lead time?
A:Sample needs 3-5 days, mass production time needs 20-45days for order quantity more than 1000.
Q3. Do you have any MOQ limit for order?
A: Low MOQ, 1pc for sample checking is available
Q4. How do you ship the goods and how long does it take to arrive?
A: We usually ship by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Airline and sea shipping also optional.
Q5. How to proceed an order?
A: Firstly let us know your requirements or application.
Secondly We quote according to your requirements or our suggestions.
Thirdly customer confirms the samples and places deposit for formal order.
Fourthly We arrange the production.
Q6. Is it OK to print my logo on product?
A: Yes. Please inform us formally before our production and confirm the design firstly based on our sample.
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